
2024 T3 Aluminium hloov raj
Lub 2024 extruded aluminium hloov raj yog lub siab-zog, nyuaj aluminium almoy cov khoom muaj rau al-cg series {{4 4}}
1.} Cov khoom siv & cov qauv
Ua raws li ASTM B221, AM
Thawj cov ntsiab:
Tooj (CU): {3.8-4.9% (cov ntawv dag zog zuj zus al₂cu precoipitates)
Magnesium (mg): {1.2-1.8% (txhim kho corrosion tsis kam)
Manganese (MN): 0.3-0.9}% (txhim kho kev ua haujlwm tawv)
Cov khoom siv hauv paus:
Aluminium (Al): Ntau dua lossis sib npaug rau 93.5% (tshuav nyiaj)
Impregent txwv:
Hlau (FE): tsawg dua lossis sib npaug rau 0.50%
Silicon (si): tsawg dua lossis sib npaug rau 0.50%
Zinc (Zn): Tsawg dua lossis sib npaug rau 0.25%
Titanium (ti): tsawg dua lossis sib npaug rau 0.15%
Kev siv hluav taws xob thib peb los ntawm Norsok M650 Kev Ntsuas Hluav Taws Xob-rau-Batch Sib Txawv (2 {} Qhov kev ua kom zoo siab CU / 2} Cov qauv tshwj xeeb BMS 7-260 Thiab airbus aims 05-01-005 Aerospace specifications.
{{0 {}} lub zog ua haujlwm
{{02024- T3 qhia txog kev tshwj xeeb lub zog-rau-qhov hnyav piv rau kev ntxhov siab:
|
Ntiag tug |
Tus nqi |
Kuaj Tus Qauv |
|
Lub zog tensile (RM) |
440-485 mpa |
ASTM E8 |
|
Yield zog (RP0.2) |
290-345 mpa |
ASTM E8 |
|
Tawv muaj zog |
283 MPa |
ASTM B769 |
|
Compressive tawm los |
275 mpa |
ASTM E9 |
| Xyooj lub zog |
580 MPa (E / D =1.5) |
ASTM E238 |
|
Loob Lwj (5 × 10⁸ Cycles) |
138 MPa |
R . r . MoeRe xeem |
|
Txhab Fractness (Kic) |
28 Mpa√m |
ASTM E399 |
Cov alloy tswj:
85% ntawm chav tsev kub lub zog ntawm 120 degree
Nti tsis paub tseeb sib piv ntawm 1.25 (kt =3)
27% ntau dua cyclic kev nyuaj siab muaj peev xwm tshaj li 6061- t6
Siab siab txhawb txoj kev ntxhov siab txwv: 125 MPa (r=-1)
3. Kev Kho Tshav Kub Xeev
Lub T3 Tiab Seadcase cuam tshuam nrog cov txheej txheem tswj kev ua tiav:
Kev Kho Mob:
495 Degree ± 5℃rau 20-30 feeb (-phub kawg)
Cov huab cua-tswj cov dej sov nrog ± 3℃kev cai
Quenching:
Rapid water quenching (>200℃/ sec txias tus nqi)
Lub sij hawm ntawm rauv thiab tshem tawm tank:<15 seconds
Txias ua haujlwm:
{{03-5% txo ntawm kev ua kom muaj zog lossis ncab ncaj
Quav tus nqi tswj tau ntawm 0.5-2% ib feeb
Ntuj Laus:
Yam tsawg kawg 96-120 teev ntawm 25 degree
Tus txheeb ze cov av noo<65%
Resulting microstructure:
Lis loj: Astm 6-7 (15-30 μm)
S '(al₂cumg) nag los faib
Dislocation Qwj: 10¹⁰ / Cm²
Recrystallization Thaum pib pib: 260 degree
Tom qab kev tsim cua sov kev kho mob saum toj no 100℃yog txwv vim quench rhiab heev thiab pheej hmoo ntawm cov ciaj ciam ntawm cov nplej zom.
4. qhov ntev & customization
Tsim kom tau raws li Aerospace qhov seem ntev:
|
Chaw ua uas tsis tau haus |
Cov Qauv Qeb |
Precision Kev Zam |
Kev Xaiv Kev Cai |
|
Txheej hauv lub taub |
10-200 hli |
±0.05mm (>50 hlid) |
Tsis-round profiles |
|
Phab Ntsa Thickness |
1.0-15 hli |
± 5% wt |
Cov phab ntsa tapered |
|
Qho ntev |
1-6 m |
{{0+0 / -0.5 hli |
Mus txog 12m |
|
Ncaj |
- |
0 {. 3mm / Txiv neej Max. |
± 0.1mm / m |
|
Kev tuag tuag tuag tuag |
- |
Tsawg dua los yog sib npaug rau 0.5% tir |
0.2% tir |
|
Txoj kev sib tw |
- |
Tsawg dua los yog sib npaug rau 0.5 degree |
Tsawg dua los yog sib npaug rau 0.1 degree |
Ua cov kev xaiv:
Txiav: cnc abrasive sawing (± 0.1mm) lossis EDM
Kev sib tsoo saum npoo rau cov kabmob haum (RA<0.4μm)
CNC kawg kev ua rau cov kev sib koom ua ke geometries
Passivation ib mil-std -753 c
{{05. corrosion resistance cov yam ntxwv
Kev Ntsuas Ib Cheeb Tsam
|
Huab cua |
Kev Ntsuas |
Kev Pabcuam Lub Neej * |
Kev Pom Zoo Tiv Thaiv |
|
Marine Thaj Chaw |
Pluag (250hrs sst) |
2-3 xyoo |
Mil-a -8625 hom kuv anodize |
|
Ingmus muaj atmos . |
Kev (500hrs) |
5-8 xyoo |
PEO Txheej |
|
Nyob deb nroog huab cua |
Zoo (1000hrs) |
10+ xyoo |
PVDF Txheej |
|
Alclad Version |
Zoo tshaj |
20+ xyoo |
5% clad txheej |
* Nrog kev tiv thaiv kom zoo
Kev Tiv Thaiv Cov Tshuab:
Txoj kev:
Chromic acid (hom i): {8-12 μm tuab
Sulfuric acid (hom ii): 15-25 μm tuab
Txheej:
Ntshav electrolytic oxidation: {{{{}} μm ceramic txheej ({{hv)
Epoxy-Polyurethane: 120μm DFT (>2000hrs ntsev tshuaj ntsuam)
Cathodic Kev Tiv Thaiv: Zinc-Primers (85% ZN Cov Ntsiab Lus)
6. cov yam ntxwv
Txhim kho qhov tsis zoo
|
Kev phais |
Lub cuab yeej |
Kev nrawm (M / min) |
Pub (hli / Rev) |
Sau ntawv |
|
Txoj siav |
Carbide K20 |
150-250 |
0.12-0.20 |
7 Degree Rake Rake |
|
Milling |
Carbide K10 |
200-400 |
0.05-0.15 |
Nce Milling |
|
Kev drilling |
Tialn coated |
30-40 |
0.03-0.08 |
135℃point |
|
Tab tom |
HSS-CO5 |
8-12 |
Suab Sib Tw |
Siv unj xov daim |
Kev Saib Xyuas Kev Ua Haujlwm:
Txuas ntxiv: 70% (Baseline: {{1}3=100%)
DOS ROHOHOOS: RA 0.8μm TASTABLE
Chip control: Requires HP coolant >70 bar
Tool Lub Neej Kev Cia Siab: 30 Feeb Txiav Ntxiv
Thermal deformation:<0.05mm at 80°C
7. Weldability & Koom Tes Nrog
Fusion vuam tsis pom zoo
Baz Cracking Speceptamility tshaj 80% (AWS D1 . 2). Pom zoo cov kev xaiv:
Kev sib txhuam do vuam (FSW)
Cuab Yeej Teb: 800-1}, 200 rpm
Traverse Ceev: 60-150 hli / min
Txoj kab ntawm lub xub pwg: 1.2 × Ntsa thickness
Z-Force Control: 8-15 kn
Adhesive Bonding
Cov qauv Epoxies: FM73 lossis EA9394 (ntau dua lossis sib npaug rau 20mpa shear)
Npaj Ua Ntej: Chromate Kev Hloov Hloov Txheej (MIL-C-5541)
Kev kho lub voj voog: 120℃/ 2hrs hauv qab 50kpa kom siab
NEEG KHO TSHUAB FOOB
Hi-Lok Pins: Shear lub zog 65NK (6 hli ø)
Rivet spacing: ntau dua los yog sib npaug rau 4 × inited ntug deb
Cov kev sib xyaw ua ke puas tsuaj tshwj xeeb thaj chaw: 1.5 × Kev Ntsuas Hluav Taws Xob
8. cov cev nqaij daim tawv
|
Ntiag tug |
Tus nqi |
Kuaj Tus Qauv |
|
Ceev |
2.78 g /m³ |
ASTM B311 |
|
Thermal conductivity (100 degree) |
121 W/m·K |
ASTM E1461 |
|
CTE ({20-100 degree) |
23.2 μm / mth degree |
ASTM E228 |
|
Hluav taws xob tiv thaiv hluav taws xob |
50 nΩ·m |
ASTM B193 |
|
Modulus ntawm elasticity |
73.1 GPA |
Astm E111 |
|
Cov cua sov tshwj xeeb (25 degree) |
875 J / Kerg · K |
ASTM E1269 |
|
Latent kub ntawm fusion |
390 kj / kg |
- |
|
Recrystallization temp |
260 Qib |
- |
9. Cov Qauv Zoo
Kev Siv Seamless: Tsis muaj Longitudinal Weld Kab
Deg tas: Ra tsawg dua lossis sib npaug rau 0.8μm (zeb ua tiav), txhuam mus rau RA 0.1μm
Kev Ntsuam Xyuas Pom: Ib AMS 2771 Chav Kawm A
Qhov Txwv Txwv:
No inclusions >0.3mm (Astm B557)
Khawb<0.05mm depth
Cov kab tuag tsis tshaj 0.1μm ra
Tu Cov Tshuaj Tswj:
Ultrasonic Degreast (Tshooj Ams 2646)
Acid etching rau cov ntawv nplaum rau cov nplaum
10. Daim ntawv pov thawj & kuaj
Tsis Yog-kev sim ua txhaum
Ultrasonic: Level B (EN 1714) detecting flaws >0.8mm
Eddy tam sim no: ASTM E309 (0.5mm rhiab heev)
Zas penetrant: ASME Seem v kab lus 6
Hydrostatic: 50mpa ntsuas siab rau 30 vib nas this
Kev Kuaj Neeg Kho Tshuab
Tensile: ASTM E8 ntawm ntau qhov kub
Hardness: Rockwell B Nplai (ASTM E18)
Kev cuam tshuam: Charpy V-thatch ntawm -65℃(min. 4 j)
Ntawv muaj
Nadcap AC7117 (Kev Kuaj Khoom)
As9100 Aerospace Zoo
Ped 2014/68 / EU Pawg IV
ISO 9001: 2015 Tswjhwm Tswjhwm
Aerospace Cov Ntawv Thov: Tsaws cov iav Cheebtsam, cov kev taw qhia cov lus qhia, Actuator housings, hydraulic txoj kev siv zog yog qhov tseem ceeb .
Ntim: VCI Ntawv + Ob Txheej Txheej PE Zaj Duab Xis Nrog Desiccant, Ispm 15 Raws Li Cov Khaub Ncaws Ntaus: 8 lub lis piam .
Cim npe nrov: 2024 T3 aluminium hloov raj, Tuam Tshoj 2024 T3 Aluminium hloov raj Manufacturers, lwm tus neeg, Hoobkas
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