
3003 Aluminium Mus raj raj
3003 Seamless Txhuas Tube yog cov khoom ua haujlwm ntau thiab kev ua tau zoo siv dav hauv ntau qhov kev lag luam.
1.} Cov khoom siv & cov qauv
Ua raws li ASTM B210, ASTM B491, thiab ENTTM B491, thiab En ... {2} Cov Qauv Hlau, 3003 Aluminium Rov Ua Kom Zoo Tshaj Plaws thiab Corrosion Kuj:
Thawj cov ntsiab:
Manganese (MN): {{1.0-1.5% (nce zog yam tsis muaj kev cuam tshuam nrog kev sib txawv)
Magnesium (MG): Tsawg dua lossis sib npaug rau 0.10% (kab cim rau kev ua tiav kev ua tiav)
Cov khoom siv hauv paus:
Aluminium (Al): Ntau dua lossis sib npaug rau 97.8% (tshuav nyiaj)
Impregent txwv:
Hlau (FE): tsawg dua lossis sib npaug rau 0.7%
Silicon (si): tsawg dua lossis sib npaug rau 0.6%
Tooj Liab (Cu): 0.05-0.20%
Zinc (Zn): Tsawg dua lossis sib npaug rau 0.10%
Supplied in strain-hardened tempers including H14 (¼ hard), H18 (½ hard), and O (annealed) per ASTM B210 specifications. Certified to MIL-T-5062B for marine applications and NSF/ANSI 61 for potable water systems. Third-party verification confirms consistent intermetallic phase distribution tseem ceeb rau kev coj tsis zoo corrosion tsis kam .
{{0 {}} lub zog ua haujlwm
Muaj 3003 muaj tshwj xeeb txias-muaj muaj zog nrog lub zog nruab nrab rau cov ntawv thov tsim qauv:
| Ntiag tug | Saib Tauj | H14 Tauj | H18 Tauj | Kuaj Tus Qauv |
|---|---|---|---|---|
| Lub zog tensile (RM) | 110-145 mpa | 145-180 mpa | 170-215 mpa | ASTM E8 |
| Yield zog (RP0.2) | 35-50 mpa | 125-150 mpa | 160-195 mpa | ASTM E8 |
| Elongation thaum so (%) | 25-35% | 8-15% | 4-8% | ASTM E8 |
| Txaus siab Txais | 40 mpa | 130 MPa | 165 MPa | ASTM E9 |
| Tawv muaj zog | 75 MPa | 100 MPa | 130 MPa | ASTM B769 |
| Quab Quav Sij Hawm (10⁷ Cycles) | 60 MPA | 75 MPa | 95 MPa | ISO 1099 |
| Sib sib zog nqus piv (LDR) | 2.3 | 1.8 | 1.5 | ISO 12004 |
Maintains >90% ductility ntawm -196℃thiab ua kom pom kev ua haujlwm zoo heev hauv cov haujlwm txias-ua haujlwm hauv kev ua haujlwm txias {}}
3. Kev Kho Mob & Kev Ua Haujlwm
Raws li qhov tsis yog-ua kom zoo-alloy, cov khoom siv mechanies tau tiav los ntawm kev tawv tawv tawv:
Cov txheej txheem ua haujlwm txias
Kub Rolling: Pib ua tiav ntawm 370-480℃rau 8mm thickness
Lub cev tsis huv: Ua Ntej Txo Cov Txheej Txheem Ua tiav:
O Tem Tem: tag nrho cov Anneal ntawm 415 degree
H14: {7-15% qhov chaw txo qis
H18: {25-30% qhov chaw txo qis
Nruab nrab annaling: {315-345℃rau 2 teev ib 50% txo
Resulting microstructure
Noob loj: ovm {6-9 ({{}} μm Equiaxed nplej)
Dispersoids: AL₆ (MN, FE) THIBE Ntu (<0.5μm)
Dislocation Qwj: 10⁷ / CM² (O) txog 10¹⁰ / CMO (H18)
Kev ntxhib los mosuresure coefficient:<0.65 for deep drawing applications
Recrystallization Thaum pib pib: 250-280 degree
4. qhov ntev & customization
Tsim los ua kom meej cov tub rog rau HVAC thiab cov ntawv thov ua vajtsev:
| Chaw ua uas tsis tau haus | Cov Qauv Qeb | Precision Kev Zam | Kev Xaiv Kev Cai |
|---|---|---|---|
| Txheej hauv lub taub | 3-400 hli | ± 0.1% OD | Elliptical profiles |
| Phab Ntsa Thickness | 0.3-8 hli | 8% wt | Tapered Tshooj |
| Qho ntev | 0.5-12 m | {{0+2 hli / -0 hli | Coiled txog 60m |
| Ncaj | - | 1 {. 5 hli / m max. | ± 0.5mm / m |
| Kev tuag tuag tuag tuag | - | Tsawg dua los yog sib npaug rau 1.2% tir | Tsawg dua los yog sib npaug rau 0.5% tir |
| Khoov radius (min) | 1.0 × od | - | Tsawg kawg 0.6 × od |
Tshwj Xeeb Fabrication Tshwj Xeeb:
Kev nthuav dav rau kev sib txuas ua kom sov
Rotarary swaging rau taper txo
Kev cai kawg ua (flare, hlaws, bakge)
Dov Grooving Rau Cov Kho Tshuab Pob Ntawv
Muab Kauv Tube Cov Khoom Taw Qhia
{{05. corrosion resistance cov yam ntxwv
Cov ntaub ntawv ua haujlwm ib puag ncig
| Huab cua | ISO 9223 Kev Ntsuas | Corrosion tus nqi (μm / YR) | Kev Pom Zoo Tiv Thaiv |
|---|---|---|---|
| Dej tshiab | RC1 (Zoo heev) | <0.5 μm/yr | Sab Hauv Passivation |
| Tshuaj Taus | RC2 (Zoo heev) | 1-3 μm / yr | Polyethylene hauv ob sab phlu |
| Nqaum huab cua | RC3 (Zoo) | 3-8 μm / yr | Chromate Conversion Txheej |
| Thaj Tsam Thaj Tsam Muaj | RC3 (Zoo) | 8-15 μm / yr | Hmoov txheej |
| Kev Ua Noj | RC1 (Zoo heev) | 0.2 μm / yr | Kev Hluav Taws Xob |
Kev Tiv Thaiv Cov Tshuab:
Passivation: Nitric acid kho rau ib astm b580
Txheej:
Epoxy-Phenolic Txheej Txheem: 30-60 μm DFT
Polyurethane: {40-80 μm rau UV Kuj
Galvanic tiv thaiv: Zinc Txau Metallization + Sealant
Kev kho mob biocidal: Nyiaj-Ion Impregregation Rau Kev Tswj Microbial
6. cov yam ntxwv
Txhim kho qhov tsis zoo
| Kev phais | Lub cuab yeej | Kev nrawm (M / min) | Pub (hli / Rev) | Sau ntawv |
|---|---|---|---|---|
| Txoj siav | Carbide K10 | 250-450 | 0.25-0.45 | Ntse rake |
| Milling | Carbide K20 | 300-500 | 0.15-0.30 | Muaj cov cuab yeej Helix |
| Kev drilling | HSS-CO5 | 100-150 | 0.12-0.20 | 130℃lub kaum ntse ntse |
| Tab tom | HSS-CO5 | 25-40 | Suab Sib Tw | 90% xov qhov tob |
Kev Saib Xyuas Kev Ua Haujlwm:
Cov Khoom Siv: 95% (Baseline: {{1} t 3=100%)
ROHOH ROHOHOOS: RA 0.5μm TIAV TAU LOS SHIFTING MACHINERYING
Built-up ntug tiv thaiv: Zoo heev (qib 1 ib ISO 3685)
Nti Tsim: Nruam Khoom Kauv Sib Ntsib
Tuam Lub Neej: 50% ntev dua 6061 alloy
Coolant Cov Lus Pom Zoo: Tsawg ({5-7% emulsion)
7. Weldability & Koom Tes Nrog
Zoo heev Weldability hla cov txheej txheem
Gas Hlau Arc Vuam (Gmaw)
Lub lim hlau: ER4043 (Alsi5) lossis ER1100
Kev thaiv cov roj: ar + 25-30% nws sib xyaw
Hlau ceev: {{{{8-12 m / min (ol 12-50 mm)
Cov tswv yim tshav kub: tsawg dua los yog sib npaug rau 0.8 KJ / hli
Koom Tes Nrog
Soldering:
Zinc-Aluminium tub rog: 390-450 degree
Flux Hom: Tsis yog-corrosive organic
Adhesive Bonding:
Polyurethane Adhesives: 18-25 mpa mpa ci
Epoxy Systems: 30-40 mpa mpa tensile
NEEG KHO TSHUAB FOOB:
Beaded Kawg Sib Txuas
Thawb-rau-txuas fittings
Clinching rau cov pob qij txha tas mus li
8. cov cev nqaij daim tawv
| Ntiag tug | Tus nqi | Kuaj Tus Qauv |
|---|---|---|
| Ceev | 2.73 G /M³ | ASTM B311 |
| Thermal conductivity (25 degree) | 193 W/m·K | ASTM E1461 |
| CTE ({20-100 degree) | 23.2 μm / mth degree | ASTM E228 |
| Hluav Taws Xob Kev Tshaj Tawm | 51% IACS | ASTM B193 |
| Modulus ntawm elasticity | 69.0 GPA | Astm E111 |
| Cov cua sov tshwj xeeb (100 degree) | 897 J / Kerg · K | ASTM E1269 |
| Thermal nthuav tawm coefficiention | 0.55 m / m degree | ASTM D696 |
| Refirs (pom) | 85% | ASTM E903 |
| Emissivity (Polished) | 0.05 | ASTM E423 |
9. Cov Qauv Zoo
Cov kev xaiv ua tiav:
Zeb ua kom tiav: ra 0.8-1.2 μm
Txhuam tas: Ra 0.3-0.6 μm
Daim iav polish: Ra<0.1μm achievable
Satin anodizing: ra 0.4μm
Cov Qauv Kev Ntsuam Xyuas (ASTM B491):
Nto tsis txaus ntseeg: tsawg dua los yog sib npaug rau 0.005mm tob
Tuag Marks: tsawg dua lossis sib npaug rau 0.05 hli qhov siab
Discoloration: tsis muaj
Oxide uniformity: >95% kev pab them nqi
Tu Cov Tshuaj Tswj:
Alkaline Tu Ib AMs 2647
Ci ntswj rau cov ntawv thov dai hniav
Chav ntxuav rau cov khoom noj-qib tubing
10. Daim ntawv pov thawj & kuaj
Kev Tsim Kho Zoo
Kev Ntsuas Tshuaj:
Optical Emission Spectrometry
Icp huab hwm coj spectroscopy rau impurities
Kev Ntsuas Lub Cev:
Zai mus rau 60% od txo
Rov qab khoov xeem: 180℃yam tsis txhob tawg
Hydrostatic siab ntsuas: 3 × kev ua haujlwm siab
NDT Txoj Kev:
Eddy kev xeem tam sim no ib astm e309
Ultrasonic Phab Ntsa Thickness Qhia Txog
Helium pas dej kuaj
Kev Lag Luam Ntawv Pov Thawj
NSF / ANSI 61 rau kev haus dej tshuab
ASME BPVC seem VIII Ua Raws
FDA CFR 21.177.1500 (Khoom Noj Khoom Haus)
Mil-t-5062 b neck banification
Ped 2014/68 / EU Annex Kuv
Lloyd Cov Ntawv Sau Npe Hom Pom Zoo
Thawj cov ntawv thov: Cov tshuab ua kom sov, lub raj condenser, nrog cov roj ntsha tsis zoo, cov khoom siv kho kom zoo nkauj, thiab cov khoom siv kho kom zoo nkauj, thiab cov qauv tshuaj tsis zoo thiab muaj cov khoom siv tshuaj lom neeg ua kom zoo thiab muaj cov khoom siv tshuaj lom neeg ua kom haum thiab muaj cov khoom siv tshuaj lom neeg
Ntim: VCI Daim Ntawv Interleaving + Ps Wrap Bundles, Crit Nrog Kev Pab Cuam Tshuam: 3 lub lis piam rau cov khoom loj {}}
Cim npe nrov: 3003 Aluminium ncej raj, Tuam Tshoj 3003 Aluminium hloov raj Manufacturers, lwm tus neeg, Hoobkas
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