6061 ultra THICK ALUMINIUM ALUME Forging phaj

6061 Alloy muaj lub zog ntau tensile lub zog thiab tawm los ua kom zoo nkauj {} Tsis muaj kev nyuaj siab, yooj yim} Tsis muaj kev nyuaj siab, yooj yim}} {} 4}}

Xa kev nug

1.}} cov khoom siv & cov txheej txheem tsim khoom

6061 aluminum alloy (ASTM B209, AMS 4025) is a heat-treatable Al-Mg-Si alloy engineered for versatility and excellent mechanical properties. Ultra-thick forged plate variants (>150 hli) muab cov kev ntseeg tshwj xeeb hauv kev nthuav dav los ntawm kev tsim tshwj xeeb:

Alloy Scienceistry:

Magnesium (MG): {0.8-1.2% (mg₂si nag lossis daus)

Silicon (si): {0.4-0.8% (mg₂si tsim)

Tooj liab (Cu): 0.15-0.40% (ntxiv dag zog)

Chromium (CR): 0.04-0.35% (corrosion tsis kam)

Cov khoom siv hauv paus:

Aluminium (Al): Ntau dua lossis sib npaug rau 97.5% (tshuav nyiaj)

Kev tswj kev impurities:

Hlau (FE): tsawg dua lossis sib npaug rau 0.7% Max

Zinc (Zn): Tsawg dua lossis sib npaug rau 0.25% Max

Titanium (ti): tsawg dua lossis sib npaug nrog 0.15% Max

Manganese (MN): Tsawg dua lossis sib npaug rau 0.15% Max

Advanced Ultra-tuab Forging txheej txheem:

Ingot casting: Hwm ob chav-degassed 7000-12000 kg ingots

Kev kuaj xyuas ua ntej hom kev tshuaj xyuas: Ultrasonic kev sim rau qib A

Homogenization: {{580-590℃rau 24-36}} teev (core kub tswj)

Scalping: Nto Machining Kom Tshem Tawm Qhov Cegration Thaj Chaw

Preheating: staged cua sov rau 450-470℃nrog ± 5℃kev coj ua

Qhib-Tuag Forging:

Multi-Directional deformation

10, {000-15, 000 nyhav ib toos hydraulic xovxwm

Deformation piv 3: 1 yam tsawg kawg

Inflediate Annealing: 410 Degree rau6-8} teev thaum xav tau

Kev daws Kev Kho Mob Thaum Tshav Kub Kub: {530-550℃rau2-5}} teev (tuab nyob twj ywm)

Precision Quenching: polymer quench nrog tswj txias txias tus nqi {}}℃/ min

Ncaj Ncees: Hydraulic Xovxwm Nrog Cov Thauj Khoom Nqa

Kev laus cuav: T6 lossis T651 Tauj ntawm 170-190℃rau {}} teev

} .

{{02. cov khoom siv mechanical ntawm ultra-tuab forged phajCov khoom lag luam

Ntiag tug	Tsawg li tsawg tau	Zoo li ib txwm	Kuaj Tus Qauv	Qhov tseem ceeb rau cov kab tuab tuab
Qhov kawg tensile lub zog	290 MPa	310-330 mpa	ASTM B557	Tswj tau los ntawm tag nrho cov ntoo khaub lig
Tawm Zog (0.2% offset)	240 MPa	260-280 mpa	ASTM B557	Tsawg dua 10% kev hloov pauv mus rau saum npoo
Elongation (2 nti)	8%	10-14%	ASTM B557	Tseem ceeb rau tuab ntu ductility
Tawv muaj zog	170 MPa	180-210 mpa	ASTM B769	Kev Tsim Qauv Tsim Kev Ntsuas Rau Bolted Sib Txuas
Bearing lub zog (E / D =2.0)	430 MPa	450-480 mpa	ASTM E238	Fastener Qhov Ua Tau Zoo
Qeeb zog lub zog (10⁷)	95 MPa	100-120 mpa	ASTM E466	Lub Sij Hawm Ntev Tau Cyclic Chaw thau khoom
Hardness (Brinell)	95 HB	95-105 hb	Astm E10	Tsawg dua los yog sib npaug rau 5% kev sib txawv los ntawm cov tuab
Txhab Fracture (K₁C)	29 mpa√m	32-37 mpa√m	ASTM E399	Tseem ceeb rau kev ua txhaum kev puas tsuaj
Los ntawm-thickness txo	6% min	8-12%	ASTM E8	Z-Lus Qhia Ductility

Kev paub (raug sib piv):

L vs . lt: tsawg dua los yog sib npaug rau 1.05: 1 tensile muaj zog piv

L vs . s: tsawg dua lossis sib npaug nrog 1.10: 1 tensile muaj zog piv

Tub ntxhais vs . nplaim: tsawg dua lossis sib npaug nrog 1.08: 1 paib lub zog piv

3. ultra-tuab fas nrho microstructure tswjCov khoom lag luam

Thickness-kev ua:

Disformation Faib:

Ntau Axial Fortge Compression

Tsawg kawg 25% txo qis hauv kev dhau los

Constant kub tswj tau los ntawm tshooj

Kev Tswj Tus Nqi:

Polymer concentration: 12-18%

Agitation nrawm: 2.5-3.5 m / s

Qhov kub nce tswj:<15°C max

Thermal gradient mitigation:

Isothermal tuav ntawm qhov kub loj

Cov kev ntsuas ntsuas kub thaum ua haujlwm thaum ua

Kev tswj kom txias tus nqi: {60-80℃/ min degree, {1}℃/ min tseem ceeb

Cov yam ntxwv microstructural:

Lis loj: Astm 4-6 (40-70 μm)

Recrystallization: >85% recrystallized qauv

Precipition faib:

Thawj Mg₂si: 0.5-2 μm

"Koob: {4-8} nm hauv cov taub

Q-Theem thiab B'-Pase tau tswj hwm

Dispersoid Ntse: {1-3} × 10⁶ / mm²

Kev ntxhib los mos: Hloov lub voos xwmfab nrog txo anisotropy

Incalusion Ntsuam Xyuas: tsawg dua los yog sib npaug rau 0.5 rau ib astm e45

Qhov ntau tshaj plaws lis dej: 2 ASTM cov lej los ntawm tuab

4.} Qhov ntev tshaj tawm & kev thev taus

Chaw ua uas tsis tau haus	Cov Qauv Qeb	Precision Kev Zam	Kev Lag Luam Ua Lag Luam
Qhov tuab	150-500 hli	Txhaj Tshuaj	5 hli
Qhov dav	1000-3500 hli	5 hli	8 hli
Qho ntev	2000-12000 hli	{{0+15 / -0 hli	{{0+25 / -0 hli
Huv	N/A	0.15% ntawm qhov ntev	0.30% ntawm qhov ntev
Ua kom zoo siab	N/A	0.5% ntawm tuab	1.0% ntawm tuab
Ntug npoo	N/A	1 hli / 1000 mm	2 hli / 1000 mm
Nto roughness	N/A	6.3 μm RA Max	12.5 μm ra max

Tshwj xeeb tsis muaj:

Machining Allance: 15mm ib sab pom zoo

Kev ntxhov siab Kev Nyuaj Siab: Xav tau ua ntej precision machining

Kev Kuaj Ultrasonic: 100% Volumetric soj ntsuam

Quav: 2.70 g /M³ (± 0.01 g /M³)

Cov mis hnyav: Thickness (hli) × qhov ntev (m) × 2.70=hnyav (kg)

Ntau tshaj plaws ib daim hnyav: 25, 000 kg

5. Kev Kho Mob Kub & Cov Khoom Kho Kom Zoo

Kev Tsav Tsheb	Kev ua	Cov Ntawv Thov	Cov Khoom Siv Tseem Ceeb
T651	Kev kho cov tshuaj kho, ntxhov siab tau txais kev ncab ({1.5-3%), khoom cuav	Thawj Aerospace, tiv thaiv, moulmaking	Siab tshaj plaws lub zog nrog kev nyuaj siab kev ntxhov siab corrosion
T6511	Daws cov tshuaj kho, ntxhov siab tau txais kev ncab (tswj), artificially muaj hnub nyoog	Qhov tseem ceeb ntawm cov txheej txheem, ntsuas ntshav	Zoo heev tas kev ruaj khov nrog lub zog siab
T6510	Kev kho cov tshuaj kho, tsawg kawg ntxhov siab nyem, artificially	Txoj kev ntsuas geometries, Choj Cheebtsam	Kev sib npaug ntawm cov khoom siv nrog kev siv tsawg
T73	Kev kho cov tshuaj, sib tshooj	Kev kub siab rau qhov kub, ntxhov siab corrosion tseem ceeb	Superior kev ntxhov siab corrosion tsis kam, thermal ruaj khov

Kev daws Kev daws kev kho kom sov kub:

Kub: 530-550} degree

Lub sijhawm: 25 min / nti ntawm thickness (tsawg kawg 2 teev)

Cov ris tsho kub: ± 5℃qhov hloov siab tshaj plaws

Quenching qeeb:<15 seconds maximum

Hloov cov khoom siv: Tshwj xeeb tuav cov khoom siv

Txuj Ci Tseem Tos:

T6 CAVES: {{175-185℃rau 8-10 teev

T651 Cycle: {175-185℃rau 6-8 teev

T73 Caunor: Dual theem (175℃/ 4hr + 215℃/ 8hr)

6. tshuab machining & Fabrication tej yam

Kev phais	Lub cuab yeej	Pom zoo tsis	Sau ntawv rau ultra-tuab phaj
Hnyav Milling	Carbide ntxig	VC {=300-700 m / min, fz =0.15-0.25 hli	Nce milling nyiam
Lub qhov tob tob drilling	Carbide Hnyiab	VC =60-120 m / min, fn =0.15-0.30 hli / rev	Peck kev xav tau
Laj laj li	PCD Tooling	Vc =500-1000 m / min	Dampened tho txawv bars tseem ceeb
PACE MILLING	Carbide Lub Ntsej Muag Mills	Vc =350-800 m / min	Siab Zoo Kam geadetry
Tab tom	HSS-E-PM Taps	Vc =15-30 m / min	H-txwv nyiam
Sawing	Carbide-tipped	{{040-60 m / min, 2-3 cov hniav koom	Dej nyab txias yuav tsum tau ua

Cov kev txiav txim siab tshwj xeeb:

Kev Tswj Xyuas Kev Nyuaj Siab: Tso Tawm 75% ntawm Tshuag Ua Ntej TEXE MACHINING

Fixturing: Kev faib tawm clamping ceror kom tiv thaiv kev sib txawv

Cuab Yeej Sib Koom Tes: Qhov siab kawg 60% cutter inch dav ntawm txiav

Coolant: Kev siab siab (70+ bar) rau cov ntses sib sib zog nqus

Hnyav machining: ntau tshaj 5mm qhov tob ntawm txiav ib kis

Lub sijhawm kub: Saib xyuas kev ua haujlwm kub thaum tshuab

Cov Ntws Tawm: Qhov Tseem Ceeb Rau Lub Hnab Loj Loj Milling

{{07. corrosion tsis kam & cov tshuaj deg

Huab cua	Ua yeeb yam	Kev Tiv Thaiv Txoj Kev	Kev Pabcuam Lub Neej Cia Siab
Muaj cua	Zoo heev	Anodizing Hom II / III	15-20+ xyoo
Tubrog nkoj marine	Zoo	Cov Hluav Taws Xob Hloov Dua Tshiab + Xim	10-15+ xyoo
Dej tshiab	Zoo tshaj	Tsawg heev kev tiv thaiv xav tau	30+ xyoo
Kev Lag Luam	Ncaj ncees rau qhov zoo	PTFE Impregnated anodize	Daim ntawv thov tshwj xeeb
Qhov Kub Siab	Ncaj	Kev kub-pleev xim kub	5-10+ xyoo
Hais Plaub	Zoo heev	Bituminous xim txheej txheem	40+ xyoo

Cov Kev Xaiv Deg:

Anodizing:

Hom II: {10-25 μm tuab

Hom III (nyuaj): 25-75 μm tuab

PTFE Impregnated Xaiv

Kev hloov dua tshiab txheej:

Cov Hluav Taws Xob Hloov Dua Tshiab (MIL-DTL -5541)

Kev Kho Mob Charomium Tromium

Tsis yog-litrompate kev xaiv (ti / zr raws)

Lub tshuab tha xim:

Epoxy Primer + Polyurethane Topcoat

Hmoov txheej (190-210℃kho)

Cov khoom muaj cov khoom muaj cov khoom muaj zog

Tshwj xeeb npaj:

Mechanical: grit blast sa 2.5

Tshuaj lom neeg: acid antch thiab desmut

Laser Texturing rau cov ntawv thov tshwj xeeb

8. Cov khoom siv lub cev rau cov tshuab tsim

raug

Ntiag tug	Tus nqi	Qhov tseem ceeb hauv cov ntawv thov tuab tuab
Ceev	2.70 g / cm³	Lub cev hnyav suav rau cov khoom loj
Melting ntau	582-652 degree	Kev ntxhov siab kev txwv kev txwv
Thermal conductivity	167 W/m·K	Sov dissipation nyob rau hauv loj loj
Hluav Taws Xob Kev Tshaj Tawm	43% IACS	EMI Tiv Thaiv Kev Siv
Cov cua sov tshwj xeeb	896 J / Kerg · K	Thermal inertia hauv kev ua
Thermal nthuav dav	23.6 ×10⁻⁶/K	Plawg expansion nyob rau hauv cov rooj sib tham
Cov tub ntxhais hluas lub modulus	68.9 GPA	Ntsaws hauv cov ntawv thov cov txheej txheem
Poisson tus piv	0.33	Kev hloov pauv sab hauv nyob rau hauv load
Damping muaj peev xwm	0.008-0.01	Yam ntxwv kev co
Thermal diffusivity	69 mm² / s	Ua Tshav Kub Kub Hloov

9. Zoo Tswj & Tshuaj Ntsuam Xyuas Cov Txheej Txheem

Yuav tsum tau kuaj xyuas raws tu qauv:

Tshuaj Ntsuam Xyuas Tshuaj: Optical Emission Spectroscopy

Kev Kuaj Neeg Kho:

Tensile sim (nto, T / 4, T / 2 Txoj Haujlwm)

Hardness scalt (traverse thiab longitudinal)

Kev ntsuam xyuas tsis yog-kev puas tsuaj:

Ultrasonic kev kuaj xyuas ib AMs-std -2154 kawm a

Kev kuaj xyuas kev soj ntsuam ntawm cov chaw tseem ceeb

Ntsuas me me tshuaj ntsuam xyuas:

Grain loj Ntsuas ib TTM E112

Inclions ntsuam xyuas ib astm e45

Kev Ntsuas Microstruction rau rau precipition Spurisow

Tshuaj Ntsuam Xyuas Sab Nrau:

CMM kev txheeb xyuas qhov tseeb ntawm qhov tseem ceeb

Laser Scanning rau Profile Raug

Thing teeb ntawm txhais cov kab ke cov ntsiab lus

Daim Ntawv Pov Thawj Pob:

Daim Ntawv Qhia Kev Xeem Lus Qhia (En 10204 hom 3.1 / 3.2)

Tshuaj lom neeg daim ntawv pov thawj ntawv pov thawj

Neeg Kho Tsev Cov Cuab Yeej Pov Thawj

Chaw Kho Mob Thaum Tshav Kub

NDT cov ntaub ntawv thiab kev txais cov txheej txheem

Ceeb Toom Tshaj Tawm

Cov ntaub ntawv kaw lus (yaj rau cov khoom lag luam)

Cov Ntawv Cog Lus Raws Cai (Rohs, ncav cuag, thiab lwm yam.)

10.} Cov Ntawv Thov Kev Ua & Tuav Tes

Thawj cov ntawv thov:

Ib Cheebtsam Aerostrace

Kws Muaj Txuj Ci Zog

Cov Khoom Siv Raug Ntxhom Raug

Yas Txhaj Pwm Bases

Choj Cov Qauv Txheej Txheem

Nuclear Kev Lag Luam Cheebtsam

Tsheb thauj mus los hnyav

Tshuab cuab tam hauv tshuab

Rolling Mill Backup Rolls

High-zog Fixturing Ntsiab

Cov Khoom Siv Tuav Txoj Cai:

Lifting yuav tsum:

Yam tsawg kawg 4-} taw tes Lifting system

Tus Tshaj Tawm Bars yuav tsum ua

Qhov ntau tshaj plaws sling kaum: 60℃los ntawm kab rov tav

Lifting muaj peev xwm: Qhov tseem ceeb ntawm 3: 1

Kev Cia Cai Cia:

Pom zoo sab hauv tsev cia

Kev them nyiaj yug ntawm tsawg kawg 300mm sib nrug

Pawg Qhov Siab Txwv: 1.5m Ntau

Tsis txhob sib chwv nrog cov meterimilar

Tsheb thauj mus los:

Nyab xeeb nrog cov nyom uas tsis yog xim hlau

Cov Khoom Siv Dampinging Damping

Ntug dej tiv thaiv yuav tsum ua

Kev tiv thaiv noo thaum pib

Machining npaj:

Kub Pheej Yig: 24 teev tsawg kawg

Kev ntxhov siab kev cuam tshuam pom zoo ua ntej kev sib cav tseem ceeb

Ua Ntej Cov Phiaj Xwm Tshem Tawm

Koog Clamping Force Hloov Kho

11. Tsim Kev Txiav Txim rau Ultra-tuab seem

Cov Qauv Tsim Qauv:

Ntu Modulus Optimization:

Siv tag nrho cov tuab zoo rau kev khoov tsis kam

I-nqaj sib npaug kev ua tau zoo nrog txo qhov hnyav

Xav txog cov qauv hluav taws xob sab hauv hauv cov kab tuab tuab heev

Xaiv Kev Xaiv Fastener:

Qhov tsawg kawg nkaus ntug nrug: 2 × Bolt lub taub

Pom zoo xov kev koom tes: 1.5 × Bolt Inter

Torque specifications: 65-75% ntawm cov qauv hlau txheem

Kev coj lub zog ua rau muaj 480 MPa

Kev tswj hwm kev tswj hwm hluav taws xob:

Tso cai rau thermal expansion ntawm 2.36mm ib meter ib 100 degree

Cov qauv tsim kev sib koom ua ke rau cov qauv loj

Xav txog cov thermal gradients thaum vuam

Dynamicerving:

Qaug rau kev zam kev txwv muaj kwv yees li 100 MPA

Siv cov xwm txheej kev ntxhov siab ntawm cov theem tsim

Tua cov npuaj rau nkees-tseem ceeb

Cov tswv yim txo phaus:

Hnab tshos milling ntawm cov chaw tsis yog-tseem ceeb

Kev xaiv tuab faib

Hybrid Txheej Txheem Nrog Composite Hais

Kev txhim kho topology rau

Cim npe nrov: 6061 ultra tuab Aluminium Aluminium Worging phaj, Tuam Tshoj 60 10 UPRA THICH ALLQUA ALUMISHED, cov chaw muag khoom, Hoobkas