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5083 Kev Txhaws Txhuas Txhuas Round Bar

5083 Txhuam Forging Txuas, yog hom ntawm txhuas alloy cov khoom siv uas nthuav qhia cov khoom siv zoo nkauj thiab lub cev.

Xa kev nug

1.}} cov khoom siv & cov txheej txheem tsim khoom

5083 forged Txhuas round bar yog lub siab-zog, muab cov khoom siv tsis zoo, ua rau muaj zog tshaj plaws, ua rau nws muaj zog tshaj plaws Roj, Cryogenic Engineering, thiab Cov Khoom Siv Tub Rog:

Tseem Ceeb Alloying Ntsiab:

Magnesium (MG): {{4.0-4.9% (thawj ntxiv dag zog, muab lub zog siab thiab zoo weldability)

Manganese (MN): {0.4-1.0% (ntxiv kom muaj zog thiab rov qab tuav)

Chromium (CR): {0.05-0.25% (inhibits recrystallization, txhim kho kev ntxhov siab corrosion)

Cov khoom siv hauv paus:

Aluminium (Al): Ntau dua lossis sib npaug rau 93,2% (tshuav nyiaj li cas)

Kev tswj kev impurities:

Hlau (FE): tsawg dua lossis sib npaug rau 0.40% Max

Silicon (si): tsawg dua lossis sib npaug rau 0.40% max

Tooj liab (Cu): tsawg dua los yog sib npaug rau 0.10% Max

Zinc (Zn): Tsawg dua lossis sib npaug rau 0.25% Max

Titanium (ti): tsawg dua lossis sib npaug nrog 0.15% Max

Lwm cov ntsiab lus: Tsawg dua lossis sib npaug rau 0.05% txhua, tsawg dua lossis sib npaug ntawm 0.15% tag nrho

Hwm Forging Txheej Txheem:

Kev npaj yaj:

High-purity thawj txhuas (99.7% yam tsawg kawg nkaus)

Ua kom meej alloying ib qho ntxiv nrog ± 0.05% kam

Kev ua kom tau lim dej ua npuas ncauj (30-40 ppi)

Advanced Degassing kev kho (hydrogen <0.10 ml / 100g)

Lis cov kws ua kom zoo nrog al-ti-b tus tswv alloy

Qhov ncaj-ntawj txias (DC) txuas ntxiv mus ua cov khoom tsim kom loj loj

Homogenization:

{{0 {}}℃rau 10-24 teev

Uniform kub tswj: ± 5 degree

Kev tswj kom txias tus nqi: 15-25℃/ teev

Tshem tawm microorgration thiab homogenizes alloy muaj pes tsawg leeg

Npaj nyiaj Billet:

Deg Qhov Txias (Ntaus Pob)

Ultrasonic Soj ntsuam (100% Volumetric)

Preheating: {{380-420℃rau cov khoom kub tsis sib xws

Forging Sequamence:

Qhib-Tuag Preforming: 380-420 degree

Kaw-tuag lossis radial forging rau xov: 350-400 degree

Cov xovxwm hydraulic muaj peev xwm: 2, 000-10}} {{{}}} tons (nyob ntawm bar loj)

Khoos phib tawj-tswj Ram Ceev thiab Siab

Ntau theem forging rau kom ua kom zoo li ntws thiab refine nplej

Tsawg kawg nkaus txo cov sib piv: 3: 1 txog 5: 1, kom muaj kev sib tw sab hauv

Annealing (O Tasp) / Strain Hardening (h Tempers):

O TIV TEM: {{340-360℃rau 1-3}} sijhawm, kom meej tshaj plaws depility

H Tempers: tiav los ntawm kev ua haujlwm txias (e {.}}}, ncab, Ncaj Ncees), H112

Kev Ua Zaum Kawg:

Cov khoom txias (e {{{0} g .}}}, peeled, av, lossis precision muab)

Precision Ncaj Nrhav

Kev soj ntsuam sab nraud

Cov tshuaj xyuas nto moo zoo

Txhua theem ntau lawm yog kev kawm nruj zoo tswj thiab traceability tswj .

{{02.} cov khoom siv tshuab ntawm 5083 forged round bar

Ntiag tug	O (anealed)	H111	H112	Txoj kev xeem
Qhov kawg tensile lub zog	270-305 mpa	290-330 mpa	280-320 mpa	ASTM E8
Tos lub zog (0.2%)	110-135 mpa	130-160 mpa	115-145 mpa	ASTM E8
Elongation (2 nti)	16-22%	14-20%	16-22%	ASTM E8
Hardness (Brinell)	65-75 hb	75-85 hb	70-80 hb	Astm E10
Qaus zog zog (5 × 10⁸ mus)	120-140 mpa	130-150 mpa	125-145 mpa	ASTM E466
Tawv muaj zog	160-180 mpa	175-195 mpa	170-190 mpa	ASTM B769
Modulus ntawm elasticity	70.3 GPA	70.3 GPA	70.3 GPA	Astm E111
Kev ua kom nruj (K1c, raug)	26-30 mpa√m	28-32 mpa√m	27-31 mpa√m	ASTM E399

Vajtsoob:

Axial vs . radial cov khoom:<3% variation in strength properties (due to forged isotropy)

Sab hauv cov khoom hloov pauv hla txoj kab uas hla loj loj: feem ntau tsawg dua li 5%

Cov tub ntxhais mus rau saum npoo hardness variation:<3 HB

Cov khoom ntiag tug tom qab vuam: Welded aav tuaj yeem khaws ntau dua 90% ntawm niam txiv khoom siv lub zog nrog kev ua kom zoo nkauj

Cryogenic Performance: Lub zog thiab tawv txawm txhim kho ntawm -196℃(ua kua nitrogen kub), uas tsis muaj kev hloov pauv

3.} microstructural yam ntxwv

Qhov Tseem Ceeb Microstructural nta:

Grain qauv:

Nplua, hnav zoo li hmoov nplej

ASTM grain loj 6-8 (45-22 μm)

Forging Txheej Txheem Ua Kom Cain Flows Ua Raws Li Qhov Bar lub contour, txhim kho cov neeg kho tshuab thiab nkees tsis kam

Cov Khaub Ncaws Hnav Sib Koom nrog tag nrho cov ntoo khaub lig-seem, pub dawb los ntawm coarse gregration

Precipition faib:

-Muaj -maleal₈ theem: nplua thiab uniformly dispersed, ua yeeb yam raws li thawj lub peev xwm txhim kho theem

Almn lossis Alfemn Dispersoids: Ntxiv cov nplej ntxiv cov nplej thiab inhibits recrystallization

Alcr theem: Txhim kho kev ntxhov siab corrosion tsis kam

Kev Kawm Ntawv:

Kev ntxhib los mos me los ntawm kev zam txim, tsim los ua kom ua kom ua tau ntau yam kev pom zoo

Forged bars ua yeeb yam zoo tshaj isotropy piv rau cov khoom siv

Cov Nta Tshwj Xeeb:

Kev ua haujlwm tsis ntev los ntawm -phase ntawm cov ciaj ciam av zoo tswj kom tsis txhob muaj kev ntxhov siab corrosion rhiab

Nruab nrab kev rho tawm ntom ntom, muaj txiaj ntsig rau kev ua haujlwm tawv

Tsis muaj coarse thawj intermetallic tebchaw

4.} Qhov ntev tshaj tawm & kev thev taus

Chaw ua uas tsis tau haus	Cov Qauv Qeb	Precision Kev Zam	Kev Lag Luam Ua Lag Luam	Txoj kev xeem
Qhov dav	100-800 hli	± 0.5mm txog 300mm	± 1.0mm txog 300mm	Micrometer / Caliper
		± 0.2% saum 300 hli	± 0.5% saum 300 hli
Kev tuag tuag tuag tuag	N/A	50% ntawm txoj taub no tsis kam	75% ntawm txoj kab uas hla	Micrometer / Caliper
Qho ntev	1000-6000 hli	± 5mm	± 10mm	Daim kab xev ntsuas
Ncaj	N/A	0.5mm / m	1.0 hli / m	Ncaj / Laser
Nto roughness	N/A	3.2 μm RA Max	6.3 μm RA Max	Profat
Txiav qhov sib luag	N/A	0.5 Degree Max	1.0 teev max	Tus muaj zog

Qauv muaj cov qauv:

Forged puag ncig bar: diameters 100mm rau 800mm

Kev cai txiav-rau-ntev kev pabcuam muaj

Kev tsim kom muaj txiaj ntsig tshwj xeeb thiab cov nplaim dej ua tiav (e {{{} g}}}}}, peeled, precision muab) muaj thaum thov

Muaj nyob rau hauv ntau yam uas pom tias cov ntxeem tau, xws li O, H111, H112

5.}}}} kev xaiv ua haujlwm Hardening Hardening Harden

Tauj Ntshav	Kev piav qhia cov txheej txheem	Qhov Zoo Tshaj Ntawv	Cov yam ntxwv tseem ceeb
O	Tag nrho anealed, muag muag	Cov ntawv thov yuav tsum tau siv ntau qhov muaj peev xwm	Qhov siab tshaj plaws ductility, qis tshaj lub zog
H111	Muaj mob tawv tawv tawv tom qab tag nrho annealing	Cov qauv dav dav, zoo heev tom qab-weld Khoom	Kev sib npaug zoo ntawm lub zog thiab ductility
H112	Pluav ib zaug ntxiv tom qab forging	Khaws cov seem ntawm kev ntxhov siab	Haum rau kev ua se ua ntej ua ntej machining
H321	Ruaj Ruaj H32 Tauj	Lub zog siab, nruj strictt corrosion tiv thaiv	Zoo heev Scc tsis kam, lub zog siab dua

Cov Lus Taw Qhia Txog Kev Xaiv Tsa:

O: Rau cov kev ua haujlwm txias ua haujlwm lossis qhov twg txuas ntxiv sib sib zog nqus

H111: Rau cov qauv txheej txheem sib xyaw ua ke yuav tsum muaj zog, weldability, thiab kev ua kom haum corrosion

H112: Siv ncaj qha tom qab kev zam txim, haum rau ntu nrog cov machination tseem ceeb

H321: Rau cov tubrog nkoj thiab cryogenic app nrog kev ntxhov siab heev corrosion tawg tsis kam tiv thaiv

6. tshuab machining & Fabrication tej yam

Kev phais	Lub cuab yeej	Pom zoo tsis	Lus
Txoj siav	Carbide, pcd	VC =150-400 m / min, f =0.1-0.4 hli / rev	Yooj yim kom ua tiav qhov chaw zoo tiav, muaj qhov cuab yeej siv hluav taws xob
Kev drilling	Carbide, Tin coated	VC =60-150 m / min, f =0.15-0.35 hli / rev	Los ntawm kev ua kom tiav txoj kev ua kom tau zoo, zoo rau qhov tob qhov
Milling	Carbide, hss	VC {=200-600 m / min, fz =0.1-0.25 hli	High-ins lub kaus sab lub kaum sab xis, loj tob ntawm kev txiav, siab noj
Tab tom	Hss-e-pm, ticn coated	Vc =15-30 m / min	Lub cev kom haum rau cov xov zoo
Tus rov ua dua	Carbide, hss	VC =50-100 m / min, f =0.2-0.5 hli / rev	H7 / H8 zam kev ua tiav
Sawing	Carbide-Tipped Hniav	Vc =800-2000 m / min	Siv tau tej txoj kab uas loj loj loj

Kev Taw Qhia Fabricance:

Luam Ntawv Ntsuas: 70% (1100 Txhuas= 100}}}}

Ntsis tsim: Cov chips gummy, zoo li qhwv ib ncig twj, yuav tsum tau txais cov cheem zoo

Coolant: Dej-Soluble Txiav Kua ({1}}}% concentration), siab ntws tus nqi cua txias

Tuam Khoom Hnav: Nruab nrab, xav tau kev soj ntsuam cov cuab yeej siv

Weldability: Zoo heev nrog Tig thiab Mig Vuam, yog ib qho zoo tshaj plaws weldable aluminium alloys

Txias lawm ua haujlwm: Kev tsim kho zoo nyob hauv O Tigh Tauj, nruab nrab hauv H111 Tauj

Kub ua hauj lwm: Pom zoo qhov kub thiab txias300-400 degree

Kev ntxhov siab corrosion tawg: o, H111, H112 Tempers muaj kev tiv thaiv zoo heev rau kev tawg

Cryogenic cov khoom: khaws cia lossis txhim kho lub zog thiab tawv ntawm qhov tsis kub tsawg heev

{{07. corrosion Kuj & Kev Tiv Thaiv Cov Tshuab

Ib puag ncig hom	Kev Ntsuas	Kev Tiv Thaiv Txoj Kev	Kev cia siab
Muaj cua	Zoo tshaj	Huv si	20+ xyoo
Marine cua	Zoo tshaj	Huv si	15-20+ xyoo
Dej hiav txwv immersion	Zoo heev	Cathodic tiv thaiv lossis tha xim	10-15+} xyoo nrog kev saib xyuas
Siab vaum	Zoo tshaj	Huv si	20+ xyoo
Kev ntxhov siab corrosion	Zoo tshaj	Qhov Haum Kom Taw Nyhav Siab Tsav (H111 / H112 / H321)	Tsis tshua muaj neeg muaj peev xwm
Kho	Zoo tshaj	Kev tiv thaiv tus qauv	Tsis tshua muaj neeg muaj peev xwm
Galvanic corrosion	Zoo	Kom muaj kev sib cais	Ceev faj tsim nrog cov sib luag

Kev Xaiv deg Nto:

Anodizing:

Hom II (Sulfuric): {10-25 μm thickness, muab kev tiv thaiv thiab kev tiv thaiv ntxiv

Hom III (nyuaj): {25-75 μm tuab, nce hnav tsis kam thiab tawv tawv

Dyeing thiab sealing: txhim kho kom zoo nkauj thiab corrosion tsis kam

Kev hloov dua tshiab txheej:

SROMATE hloov txheej txheem pleev xim (MIL-DTL -5541}}}}}

Kev Xaiv Cov Chromium-Dawb: Ib puag ncig raws li

Lub tshuab tha xim:

Epoxy Primer + Polyurethane Topcoat: muab kev tiv thaiv ntev ntev, tshwj xeeb tshaj yog rau cov ntawv thov marine

Cov tshuaj tiv thaiv cov xim: rau cov chaw ntawm cov nkoj

{{08. Cov Khoom Siv Rau Lub Cev Rau Cov Kws Tsim Khoom Lag Luam

Ntiag tug	Tus nqi	Tsim Kev Txiav Txim Siab
Ceev	2.66 g / cm³	Kev Tsim Nyaj Hlav, Qhov Chaw Ntawm Lub Ntiaj Teb Tswj
Melting ntau	575-635 degree	Vuam thiab Casting Cov Qauv
Thermal conductivity	121 W/m·K	Kev tswj hwm cua sov, kev hloov pauv kub
Hluav Taws Xob Kev Tshaj Tawm	34% IACS	Hluav Taws Xob Kev Siv Hluav Taws Xob
Cov cua sov tshwj xeeb	897 J / Kerg · K	Thermal Mass thiab cua kub muaj peev xwm
Thermal Expansion (CTE)	24.0 ×10⁻⁶/K	Kev hloov sab nraud vim yog qhov kub hloov pauv
Cov tub ntxhais hluas lub modulus	70.0 GPA	Deflection thiab stiffness suav
Poisson tus piv	0.33	Cov Txheej Txheem Ntsuam Xyuas Parameter
Damping muaj peev xwm	Tswj kav	Kev co thiab suab nrov tswj

Kev txiav txim siab tsim:

Kev Ua Haujlwm Kub Ntau Yam: {-200℃rau +80℃(kev ua tau zoo ntawm qhov no)

Cryogenic Performance: tswj hwm lossis txhim kho lub zog thiab tawv ntawm qhov tsis tshua muaj kub, zoo tagnrho rau cov khoom siv cryogenic

Cov khoom sib nqus: tsis sib nqus

Rov ua dua tshiab: 100% siv tau nrog cov nqi siab

Formancion: Zoo nyob rau hauv O TIV THAUS, MODERTATE hauv H111 Tauj

Qhov seem ruaj khov: Zoo seem seem ruaj khov tom qab forging thiab kev ntxhov siab nyem

Lub zog-hnyav piv: Qhov zoo hauv cov ntawv thov kom muaj zog thiab corrosion tsis kam

9. Kev paub tseeb & kev xeem

Cov Qauv Kuaj Cov Txheej Txheem:

Tshuaj lom neeg cov tshuaj:

Optical Opission Spectroscopy

X-Tshav Fluorescence tsom tsom Tsom

Cov ntaub ntawv pov thawj ntawm txhua qhov tseem ceeb thiab cov ntsiab lus los txawv

Kev Kuaj Neeg Kho:

Tensile sim (ntev, hloov, thiab radial)

Kev kuaj Hardness (Brinell, ntau qhov chaw)

Kev Cuam Tshuam Kev Ntsuas (Charpy V-Notch, tshwj xeeb tshaj yog rau cov ntawv thov cryogenic)

Qaug zog xeem (raws li yuav tsum tau)

Nondestructive Testing:

Ultrasonic kev tshuaj xyuas (100% Volumetric, ib astm B594 / E2375, lossis 1130)

Eddy kev sim tam sim no (saum npoo thiab ze-nto tsis xws luag)

Kev kuaj xyuas tob tob (saum npoo tsis xws luag)

TradiGraphic Xeem (Sab Hauv Macroscopic tsis xws luag)

Microstructioning:

Grain Loj Kev Txiav Txim Siab

Nag lossis daus thiab kev ntsuam xyuas nruab nrab

Grain flow qauv pov thawj

Kev ntxhov siab corrosion rhiab ntsuas

Tshuaj Ntsuam Xyuas Sab Nrau:

CMM (koom ua ke ntsuas lub tshuab ntsuas)

Txoj kab uas hla, ntev, ncaj, ovality, thiab lwm yam {}

Qauv ntawv pov thawj:

Cov ntaub ntawv xeem ntawv tshaj tawm (en 10204 3.1 lossis 3.2)

Tshuaj Ntsuam Xyuas Tshuaj Txheeb Xyuas

Cov Khoom Siv Neeg Kho Tshuab Cov Khoom Siv

Kev Kho Cua Sov / Forging Daim Ntawv Pov Thawj

Nondestructive Testioning Daim Ntawv Pov Thawj

Conformance rau Astm B247 (Forged bar247 (Ams 4114, thiab aw -5083, thiab lwm yam}

10. Daim ntawv thov & Tsim Kev Txiav Txim

Thawj cov ntawv thov:

Marine Kev Lag Luam:

Lub Nkoj Nkoj thiab Yacht Siv (Hull Cov Qauv, Masts, Cov Khoom Siv Lawj Zoo)

Offshore drilling platform qauv

Cov Khoom Siv Desalination

Cheebtsam Submarine

Cryogenic Engineering:

Liquefied nkev (lng) cia tso tsheb hlau luam thiab hloov pipelines

Aerospace Cryogenic roj tso tsheb hlau

Ultra-tsis muaj qhov kub siv kub cov khoom siv

Kev Lag Luam Tsheb Thauj Mus Los:

Cov tsheb ciav hlau tsheb nqaj hlau (tsheb ciav hlau loj, thauj khoom thauj khoom)

Automotive roj tso tsheb hlau luam thiab cov qauv txheej txheem

Cov tso kua mis, cov khoom siv khoom siv

Ua Tub Rog thiab Kws Muaj Txuj Ci:

Cov Cuab Yeej Tsheb Hauv Tsheb

Naval nkoj thiab submarine Cheebtsam

Tub Rog Tub Rog

Siab Hlab:

Nruab nrab rau cov hlab ntsha siab

Aerospace Siab Hlab

Tsim Zoo:

Zoo tshaj plaws corrosion, tshwj xeeb tshaj yog nyob rau hauv ib puag ncig thiab kev lag luam ib puag ncig

Superior Weldability, muaj zog weld nrog tsis xav tau rau tom qab kev kho cua sov

Tshwj phua lub cryogenic tougness, nrog kev txhim kho cov khoom ntawm qhov kub tsawg heev

Lub zog siab thiab kev ductility zoo, haum rau cov txheej txheem sib xyaw

Forging cov txheej txheem offlations grain thiab zoo nyob hauv

Kev tiv thaiv zoo heev rau kev ntxhov siab corrosion tawg thiab exfoliation corrosion

Lub teeb yuag, ua rau muaj kev txuag hluav taws xob thiab emission txo

Tsis muaj sib nqus, haum rau cov ntawv thov tshwj xeeb

Kev txwv tsis muaj kev txwv:

Tsis tau ntxiv dag zog los ntawm kev kho cua sov

Txo lub zog piv rau 2xxx thiab 7xxx Series-zog alloys

Ntev siv saum toj 65℃yuav ua rau muaj kev nkag siab (mg₂al₃ nag lossis daus), ua rau muaj kev kub ntxhov ntau rau kev ntxhov siab corrosion; H111 lossis H321 Tempers yuav tsum raug xaiv

Luam ntawv tsis zoo li alloys zoo li 6061

Tus nqi siab dua

Kev Txiav Txim Siab Kev Lag Luam:

Cov Khoom Siv Ua Haujlwm Siab, siab dua tus nqi them tab sis ntev lifespan thiab qib tsis tu ncua

Zoo heev corrosion resistance muaj kev tiv thaiv ntev ntev

Zoo Weldability Lowers Tus Nqi Ntawm Cov Qauv Txheej Txheem Txheej Txheem

Lub teeb yuag yuag yuav pab txo cov nqi roj thauj khoom

Kev Ncaj Ncees:

100% siv dua tshiab, cov peev txheej siab siv tau

Aluminium ntau lawm cov txheej txheem yog ua kom muaj kev nce qib ib puag ncig, nrog kev noj kom tsawg

Lub neej ntev kev pab cuam txo cov kauj vab

Cov Khoom Siv Xaiv Xaiv:

Xaiv 5083 thaum theem siab tshaj plaws ntawm corrosion tsis kam, weldability, thiab cryogenic kev ua tau

5083 yog qhov zoo tshaj plaws thaum xav tau kev pab rau cov kev pabcuam marine

Rau cov qauv ua hauj lwm rau qhov kub ntawm qib 65 degree, H111 lossis H321 Tempers yuav tsum raug xaiv

Xav txog 7xxx series alloys thaum ntau zog yog qhov tseem ceeb thiab corrosion tsis kam lossis cryogenic kev ua haujlwm tsis yog thawj cov kev txhawj xeeb

Cim npe nrov: 5083 Forged Txhuas Round Bar, Tuam Tshoj 5083 Forged Txhuas Round Bar Manufacturers, lwm tus neeg, Hoobkas